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Kalina Sedan (2004-2013, VAZ-1118) Kalina Hatchback (2004-2013, VAZ-1119)

Replacing the catalytic converter (Kalina 1118)

  • Main
  • Kalina
  • Kalina Sedan
  • Power unit
  • Exhaust system
  • Replacing the catalytic converter
0
To replace the catalytic converter on your car, you will need: 13, 17, 19, 22 keys, and a 13 socket head.

1. Remove the decorative engine cover (see "Removal and installation the decorative engine cover").

2. Reduce the pressure in the engine fuel system (see "Reduced fuel pressure in the engine fuel system").

3. Disconnect the wire from the negative terminal of the battery.

4. Remove the intake module together with the throttle assembly (see "Removal and installation the intake module").

5. Disconnect the injector wire harness connector and the engine harness and disconnect the fuel supply hose from the fuel rail pipe (see "Removal and installation the fuel rail").

6. Disconnect the exhaust pipe of the additional muffler from the catalytic converter by unscrewing the nuts securing the exhaust pipe flange to the catalytic converter flange, disconnect the rubber suspension mounts from the muffler brackets and remove the exhaust pipe flange from the catalytic converter flange studs (see "Replacing the additional muffler").

6. Disconnect the exhaust pipe of the additional muffler from the catalytic converter by unscrewing…


7. Disconnect the control wiring harness connectors from the engine harness...



7. Disconnect the control wiring harness connectors from the engine harness...


8. ...and oxygen concentration control sensors.

8. ...and oxygen concentration control sensors.


9. Disconnect the oxygen concentration sensor control wiring harness holder from the steering gear heat shield...

9. Disconnect the oxygen concentration sensor control wiring harness holder from the steering gear…


10. ...and the diagnostic oxygen sensor, by pressing the holders' antennae with a screwdriver.

10. ...and the diagnostic oxygen sensor, by pressing the holders' antennae with a screwdriver.


11. Unscrew the two nuts securing the catalytic converter support bracket clamp, remove the spring washers installed underneath them and remove the clamp.



11. Unscrew the two nuts securing the catalytic converter support bracket clamp, remove the spring…


12. Remove the two bolts securing the support bracket to the cylinder block and remove the bracket.

12. Remove the two bolts securing the support bracket to the cylinder block and remove the bracket.


13. Unscrew the lower mounting nut of the rear strut of the intake pipe...

13. Unscrew the lower mounting nut of the rear strut of the intake pipe...


14. ...and unscrew the bolt of the lower fastening of the front strut of the intake pipe.

14. ...and unscrew the bolt of the lower fastening of the front strut of the intake pipe.


15. Unscrew the nut securing the upper fastening of the front strut to the intake pipe...



15. Unscrew the nut securing the upper fastening of the front strut to the intake pipe...


16. ... remove the wire tip from the stud...

16. ... remove the wire tip from the stud...


17. ...front strut and rubber damper bushing.

17. ...front strut and rubber damper bushing.


18. Unscrew the nut securing the upper rear strut to the intake pipe...

18. Unscrew the nut securing the upper rear strut to the intake pipe...


19. ...and remove the spacer.



19. ...and remove the spacer.


20. Unscrew the nut securing the cooling system connecting pipe bracket to the intake pipe, remove the spring washer installed under the nut and remove the bracket from the stud.

20. Unscrew the nut securing the cooling system connecting pipe bracket to the intake pipe, remove…


21. Unscrew the two rear nuts securing the intake pipe and catalytic converter to the engine cylinder head, remove the heat-insulating shield and flat washers.

21. Unscrew the two rear nuts securing the intake pipe and catalytic converter to the engine…


22. At the front of the engine, unscrew the two nuts that simultaneously secure the heat-insulating shield and the transport eye and remove the shield and eye.



22. At the front of the engine, unscrew the two nuts that simultaneously secure the heat-insulating…


23. Unscrew the two front nuts securing the intake pipe and catalytic converter to the cylinder head and remove the flat washers installed underneath them.

23. Unscrew the two front nuts securing the intake pipe and catalytic converter to the cylinder…


24. Unscrew the two middle upper nuts a intake pipe fasteners and one nut b catalytic converter mounts...

24. Unscrew the two middle upper nuts a intake pipe fasteners and one nut b catalytic converter…


25. ...two middle lower nuts securing the intake pipe (they are not visible in the photo, as they are located deep under the intake pipe), remove the flat washers installed under the nuts...

25. ...two middle lower nuts securing the intake pipe (they are not visible in the photo, as they…


26. ...and remove the intake pipe from the cylinder head studs.

27. Slide the catalytic converter flange along the cylinder head studs and remove the catalytic converter.

28. Remove the sealing gasket from the cylinder head studs.

29. Clean the cylinder head and intake manifold flanges from any remaining old gasket and carbon deposits.

29. Clean the cylinder head and intake manifold flanges from any remaining old gasket and carbon…


30. Remove both oxygen concentration sensors from the catalytic converter and install them on the new catalytic converter.

31. Install the catalytic converter and all removed parts and assemblies on the vehicle in the reverse order of removal.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed: Daniil Markelov
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Lada Kalina Sedan: Exhaust system
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Replacing the additional muffler
Replacing the main muffler
Replacing rubber cushions of the exhaust system suspension
Design features of the exhaust system
Removal and installation of thermal screens
More articles with information from manuals for Lada:

• Replacing the remote control battery Lada Granta 1 (2011-2023, VAZ-2190)
• Replacing the catalytic converter gasket Lada Priora 1 (2007-2018, VAZ-2170)
• Replacing the battery in the remote control Lada Vesta 1 (2015-2023, VAZ-2180)
• Catalytic converter (neutralizer) Lada Largus 1 (2012-2023)
• Bleeding the hydraulic brake system, replacing the fluid Lada X-Ray 1 (2015-2022)
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Kalina Sedan (2004-2013) 
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  • Vehicle device
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  • Faults en route
  • Power unit
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  • Clutch and drive shafts
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  • Front suspension
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  • Exterior (external elements)
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  • Doors, locks and windows
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  • Equipment and devices
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Kalina Hatchback (2004-2013) 
  • General information
  • Vehicle Details
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling system
  • Supply system
  • Control system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis (running gear)
  • Wheels and tires
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
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