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Kalina Granta Priora Vesta Largus XRAY
X-Ray 1 (2015-2022)

Generator — removal and installation (XRAY 1)

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  • Generator — removal and installation
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Contents: Removal ⇣ Installation ⇣
Technical characteristics of the generator TG 12C209 f. "Valeo":
  • Maximum output current (at 14 V and 6000 min⁻¹), A — 120
  • Engine-generator gear ratio: 2.4

Generator type TG 12C209 f. "Valeo" alternating current, three-phase, with built-in rectifier unit and voltage regulator, right rotation (from the drive side), designed to operate as a source of electrical energy in parallel with the battery in the electrical system of a vehicle, designed for operation at an ambient temperature of - 40 to +45 0C and humidity up to 90% at a temperature of +27 0C.

Removal



For cars of all trim levels



Place the vehicle in the work area and apply the parking brake.

Turn off the ignition, lift the hood, disconnect the ground wire terminal from the battery (spanner 10).

Remove the right front wheel in accordance with the requirements of TI 3100.25100.20594.

Raise the vehicle to a height convenient for performing the work.

[Material was taken from the website LadaMan.ru]

Remove the mudguard of the right front wing in accordance with the requirements of TI 3100.25100.20599.

Remove the engine mudguard in accordance with the requirements of TI 3100.25100.20594.

Remove belt 5, Figure 4-1, of the attachment drive in accordance with the requirements of TI 3100.25100.20592.

Figure 4-1 - Drive belt for auxiliary units on vehicles with air conditioning system: 1 - tension…

Figure 4-1 - Drive belt for auxiliary units on vehicles with air conditioning system: 1 - tension roller fastening nut; 2 - tension roller; 3 - generator pulley; 4 - air conditioning compressor pulley; 5 - drive belt for attachments; 6 - crankshaft damper; 7 - damper mounting bolt; 8 - washer




For cars with engines 21129 and 21179 with air conditioning system



Unscrew the three bolts 1, Figure 4-2, fastening, remove the compressor 2 of the air conditioning system without breaking the tightness of the system, and hang it on a technological hook (replaceable head 10, ratchet, technological hook).

Figure 4-2 - Removing the air conditioning compressor: 1 - bolt; 2 - air conditioning compressor; 3…

Figure 4-2 - Removing the air conditioning compressor: 1 - bolt; 2 - air conditioning compressor; 3 - bracket for mounted units


For cars of all trim levels



Remove the protective cap, unscrew the nut 1, Figure 4-3, fastening and disconnect terminal 2 of the wiring harness from the generator 5 (replacement head 13, extension, ratchet).

Figure 4-3 - Connecting the wiring harnesses to the generator: 1 - nut; 2 - terminal of the wiring…

Figure 4-3 - Connecting the wiring harnesses to the generator: 1 - nut; 2 - terminal of the wiring harness to the generator; 3 - wiring harness; 4 - clamp; 5 - generator




Disconnect the 3-wire harness connector from the generator.

Unscrew the four bolts 1, Figure 4-4, fastenings and remove the generator 2 (replacement head 10, ratchet).

Figure 4-4 - Generator mounting: 1 - bolt; 2 - generator; 3 - bracket for mounted units

Figure 4-4 - Generator mounting: 1 - bolt; 2 - generator; 3 - bracket for mounted units


Installation



For cars of all trim levels



Install generator 2, Figure 4-4, on bracket 3 of the mounted units and secure with four bolts 1. Tightening torque of generator mounting bolts 21...27 N·m (2.1...2.7 kgf·m) (replaceable head 10, ratchet, torque wrench).

Connect the harness block 3, Figure 4-3, of the wires to the generator.

Connect terminal 2 of the wiring harness to generator 5 and tighten fastening nut 1. Tightening torque of the terminal fastening nut 18...24 N·m (1.8...2.4 kgf·m) (replaceable head 13, extension, ratchet, torque wrench).

Place the protective cap on the terminal mounting nut.

For cars with engines 21129 and 21179 with air conditioning system

Install compressor 2, Figure 4-2, of the air conditioning system on the bracket of the mounted units and secure with three bolts 1. Tightening torque of the compressor mounting bolts 21...27 N·m (2.1...2.7 kgf·m) (replaceable head 10, ratchet, torque wrench).



For cars of all trim levels



Install belt 5, Figure 4-1, of the drive of attachment units in accordance with the requirements of TI 3100.25100.20592.

Install the engine mudguard in accordance with the requirements of TI 3100.25100.20594.

Install the mudguard of the right front wing in accordance with the requirements of TI 3100.25100.20599.

Install the right front wheel in accordance with the requirements of TI 3100.25100.20594.

Present the vehicle to the Quality Control Department. The Quality Control Department will check the generator operation for compliance with the requirements of this TI and the requirements of TU 017200-254-00232934, paragraphs 1.19.21.3, 1.19.21.6, 2.3.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed: Daniil Markelov
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Lada X-Ray 1: Equipment and devices
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Starter — removal and installation
Battery — removal and installation
Electrical equipment — design and operation features
EMM system failures
Low Speed Switch CSW EMM System
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Headlight corrector switch, electric mirror adjustment knob
Safe Parking System Elements — removal and installation
Control and signaling unit for the secure parking system
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X-Ray 1 (2015-2022) 
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